Electronics manufacturing relies on intricate processes that demand precision, cleanliness and protection from oxidation and contamination. Nitrogen is crucial for component cleaning and preventing oxidation, enhancing the efficiency and quality of electronic devices. Overtime, the costs associated with bottled nitrogen tend to rise, and the dependence on external nitrogen suppliers can introduce unforeseen challenges. This blog will guide you through a checklist to help assess your current nitrogen supply and explore the option of generating nitrogen onsite.

The Escalating Cost of Nitrogen Supply:

The first sign that you may need to re-evaluate your nitrogen supply is a consistent increase in costs. To determine if this issue affects you, consider the following:

Is the Cost of Your Nitrogen Supply Continually Increasing?

Price hikes from third-party suppliers for your nitrogen supply can significantly impact your budget, particularly if they are unexpected. Monitoring price fluctuations and evaluating their sustainability for your financial plan is crucial. After the initial investment, an onsite nitrogen generator will significantly lower the cost per cubic metre of nitrogen compared to bottled nitrogen. The huge cost reduction with one of our onsite nitrogen generation systems usually translates into a return on investment in less than two years.

Are You Stuck with Long Hire Contracts with Excessive Rental and Delivery Fees?

Cylinder or bottle nitrogen from third-party suppliers often means being tied into long contracts. On top of this, rental and delivery costs can accumulate rapidly. Frequent deliveries and recurring rental expenses for nitrogen cylinders or tanks are unlikely to be the most cost-efficient solution in the long term. These costs are simply eliminated if you switch to a nitrogen generator system.

Does It Require Significant Manpower to Manage the Administration of Your Nitrogen Supply?

The administrative of overseeing external nitrogen suppliers can be substantial. Time and resources spent on ordering and handling cylinder nitrogen can be channelled into more productive activities with an onsite nitrogen generation system.

Can You Rely on Your Current Nitrogen Supply?

Production downtime due to nitrogen supply issues can be detrimental, disrupting operations and leading to costly delays. If you often face interruptions in supply, it's time to seek amore dependable nitrogen supply solution.

Is The Quality of Nitrogen Gas What You Need?

Quality and purity of nitrogen are of paramount importance. In the electronics manufacturing industry, high-purity nitrogen, often with oxygen levels as low as 0.01% or lower, is necessary for preventing oxidation and maintaining the integrity of sensitive electronic components. Our onsite PSA nitrogen generators can guarantee high-quality and high-purity nitrogen, producing up to 99.999% pure nitrogen. By effectively removing oxygen and moisture, PSA nitrogen generators ensure the production of the highest quality electronics. Additionally, PSA systems can be tailored to deliver the precise purity levels required for various electronic manufacturing stages, making them the preferred choice in this industry.

Considering Onsite Nitrogen Generation

If you experience any of these challenges with your current nitrogen supply, it's worth exploring onsite nitrogen generation. By following this checklist, you can identify any issues with your current supply and make an informed decision about the potential benefits of onsite nitrogen generation. Taking control of your nitrogen supply can lead to cost savings, improved reliability, and enhanced efficiency in your operations, ultimately elevating the quality of your electronic products.

Contact us today to see how onsite nitrogen generation can help your electronics manufacturing.

‍Gas Generation Australia is at the forefront of onsite nitrogen generation technology, serving the critical needs of the electronics manufacturing sector. Our dedication to innovation, efficiency, and reliability positions us as a leader in delivering custom-designed nitrogen generation solutions. Choose Gas Generation Australia for a sustainable, cost-effective approach to your nitrogen needs, enhancing your manufacturing processes and product quality.

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